CORE SERVICE SOLUTIONS​

From audit to upgrade – maximizing performance across the entire life cycle​

CORE SERVICE SOLUTIONS​

The core services for heat exchangers from Kelvion cover the entire life cycle—from inspection and auditing to cleaning, leakage tests, tube repair, and retubing to reconditioning, modifications, and upgrades. ​
The aim is to ensure the long-term efficiency, operational safety, and service life of the systems and to adapt them to changing operating requirements.​
The core services for heat exchangers from Kelvion cover the entire life cycle—from inspection and auditing to cleaning, leakage tests, tube repair, and retubing to reconditioning, modifications, and upgrades. ​
The aim is to ensure the long-term efficiency, operational safety, and service life of the systems and to adapt them to changing operating requirements.​

Main Services

Cleaning

Regular heat exchanger cleaning is crucial for efficient and safe operation. Deposits such as dirt, limescale, or oil reduce heat transfer, increase energy consumption, and can cause damage in the long term. Professional cleaning maintains the performance and service life of the heat exchanger—and significantly reduces operating costs and unplanned downtime.​

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Reconditioning

Reconditioning heat exchangers offers an economical and sustainable alternative to purchasing new equipment. Targeted measures such as inspection, cleaning, repair, and replacement of worn components restore the original performance. This extends the service life of the system, reduces downtime, and conserves resources—while maintaining operational safety and efficiency.​

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Tube Repair / Retubing

Tube repair and retubing in heat exchangers are proven measures for restoring full performance. Damaged or corroded tubes are repaired or completely replaced without having to replace the entire heat exchanger. This prevents leaks, increases operational safety, and extends the service life of the system in a sustainable manner—cost-effectively and in a resource-efficient way.

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Leakage Test

A leakage test on heat exchangers ensures that all tube and seal connections are reliably tight. Targeted testing procedures detect even the smallest leaks at an early stage before they lead to a drop in performance, media mixing, or unplanned downtime. ​
The leakage test thus contributes significantly to the operational safety, efficiency, and longevity of the heat exchanger.​

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Audit & Analysis

An audit of heat exchangers enables a comprehensive assessment of their condition, performance, and operational safety. Through systematic analysis of operation, design, and maintenance potential, weak points are identified at an early stage and opportunities for optimization are highlighted. This creates transparency, increases efficiency, and supports long-term safe and economical plant performance.​

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Modification & Uprade

Modifications & upgrades to heat exchangers enable targeted adaptation to new operating conditions or increasing performance requirements. Design changes, modern materials, and optimized components can significantly increase efficiency, operational reliability, and service life. This transforms existing technology into a future-proof solution—economical, sustainable, and powerful.​

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