Contact
    Service for Air Cooled Condensers

    Kelvion Service

    Service for Air Cooled Condensers

    Servicing of air cooled condensers is essential for maintaining performance excellence. First, we carry out an audit to give the customer a clear view of how the equipment is operating. We can then suggest options for optimisation.
    Contact
    Servicing of air cooled condensers is essential for maintaining performance excellence. First, we carry out an audit to give the customer a clear view of how the equipment is operating. We can then suggest options for optimisation.
    Contact

    OUR SERVICE PORTFOLIO

    EARLY LIFE
    EARLY LIFE
    • Installation
    • Supervision
    • Commissioning
    SPARE PARTS & SPARE PART SOLUTIONS
    SPARE PARTS & SPARE PART SOLUTIONS
    • Loose finned tubes
    • Finned tube bundles
    • Spare plugs, gaskets & sealing
    • Spare rotating parts
    • Structural spare parts
    • Re-engineering of sub elements and parts supplied by others
    REPAIRS, OVERHAULS & MAINTENANCE
    REPAIRS, OVERHAULS & MAINTENANCE
    • Preventive and corrective maintenance
    • Tube external cleaning
    • Sealing of leaking tubes
    • Inner sleeving and tube -end inserts for tubes
    • Retubing
    • Repair, replacement, upgrade of fans, blades, motors
    • Troubleshooting
    • Fan pitch adjustment
    UPGRADES & REPLACEMENTS
    UPGRADES & REPLACEMENTS
    • Upgrade of tube materials and fin design including thermal studies
    • Retubing
    • Bundle replacement /extensions
    • Fogging systems
    • Air side revamping
    • Filters
    • Vibration solutions
    • Total ACC replacement
    • Rerating
    MONITORING, CONSULTING & TRAINING
    MONITORING, CONSULTING & TRAINING
    • Maintenance training
    • Consulting and audits for air-side performance improvements
    • Cooling performance analysis
    • Airflow testing
    • Thermography
    • Power consumption/Noise level analysis
    • Vibration analysis
    • Mechanical analysis (structure and parts)
    • Finned tubes internal / external fouling studies
    • ACHE thermal performance control
    • CFD Modelling

    REVAMPING FOR INCREASED DEMANDS

    While air cooled condensers are reliable, robust and built to last, parts will eventually need repairing or replacing. By carrying out an on-site audit, our service engineers will identify how a condenser is performing and recommend any repairs or upgrades needed to optimise it. For older air cooled condensers, a service revamp is the best solution for improving performance without replacing the entire unit. Connection to heating network will also require the air-cooled condenser to be modified to be perfectly adapted to the new process parameters especially in winter. By retrofitting all the unit’s parts with better, more efficient, equipment, the production viability of the air cooled condenser is assured. The service revamp will remove any bottlenecks constraining production that were identified in the audit, improving efficiency. This, in turn, leads to savings on energy and costs, increases the MTBF and can reduce noise and vibration. Revamping prepares the way for meeting increased demand in the future and extends the lifecycle of the air cooled condenser.

     

    REPAIR OF TUBE ENDS OR TUBES WITH CTI SHIELD/SEALS™ OR FULL LENGTH TUBE LINERS

    Damaged or corroded tubes or tube ends? The Kelvion solution is relining the tubes or tube ends and installing CTI Shield/Seals™ or Full Length Tube Liners.

    More information? Please click here.