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    Service for Air Fin Coolers

    Kelvion Service

    Service for Air Fin Coolers

    A site-based audit of air fin coolers is at the heart of the Kelvion Service. It gives customers a clear picture of how the equipment is operating and identifies options for improving performance. These range from replacing individual components to a full-service revamp. This involves replacing all parts with new and improved technology to remove any bottlenecks, increase production and equipment viability. As a result, the coolers are more efficient, leading to energy savings, lower costs, a longer mean time between failures (MTBF) and the ability to meet higher process demands.
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    A site-based audit of air fin coolers is at the heart of the Kelvion Service. It gives customers a clear picture of how the equipment is operating and identifies options for improving performance. These range from replacing individual components to a full-service revamp. This involves replacing all parts with new and improved technology to remove any bottlenecks, increase production and equipment viability. As a result, the coolers are more efficient, leading to energy savings, lower costs, a longer mean time between failures (MTBF) and the ability to meet higher process demands.
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    OUR SERVICE PORTFOLIO

    EARLY LIFE
    EARLY LIFE
    • Installation
    • Supervision
    • Commissioning
    SPARE PARTS & SPARE PART SOLUTIONS
    SPARE PARTS & SPARE PART SOLUTIONS
    • Loose finned tubes
    • Finned tube bundles
    • Spare plugs, gaskets & sealing
    • Spare rotating parts
    • Structural spare parts
    • Re-engineering of sub elements and parts supplied by others (Alu)
    REPAIRS, OVERHAULS & MAINTENANCE
    REPAIRS, OVERHAULS & MAINTENANCE
    • Preventive and corrective maintenance
    • Fin tube external cleaning (HDG)
    • Fin tube internal & external cleaning (Alu)
    • Sealing of leaking tubes
    • Inner sleeving and tube -end inserts for tubes (Alu)
    • Retubing
    • Repair, replacement, upgrade of fans, blades, motors
    • Troubleshooting

    • Fan pitch adjustment

       

    UPGRADES & REPLACEMENTS
    UPGRADES & REPLACEMENTS
    • Upgrade of tube materials including thermal studies (Alu)
    • Upgrade of fin design / profiles including thermal studies (Alu)
    • Retubing
    • Bundle replacement
    • Fogging systems
    • Air Side revamping
    • Filters
    • Vibration solutions
    • Total AFC replacement
    • Rerating
    MONITORING, CONSULTING & TRAINING
    MONITORING, CONSULTING & TRAINING
    • Maintenance training
    • Consulting and audits for air-side performance improvements
    • Cooling performance analysis
    • Airflow testing
    • Thermography
    • Power consumption/Noise level analysis
    • Vibration analysis
    • Mechanical analysis (structure and parts)
    • Finned tubes internal / external fouling studies
    • CFD Modelling

    REPAIR OF TUBE ENDS OR TUBES WITH CTI SHIELD/SEALS™ OR FULL LENGTH TUBE LINERS

    Damaged or corroded tubes or tube ends? The Kelvion solution is relining the tubes or tube ends and installing CTI Shield/Seals™ or Full Length Tube Liners.

    More information? Please click here.


    REVAMPING FOR INCREASED DEMANDS

    While air fin coolers are reliable, robust and built to last, parts will eventually need repairing or replacing. By carrying out an on-site audit, our service engineers will identify how a cooler is performing and recommend any repairs or upgrades needed to optimise it. For older coolers, a service revamp is the best solution for improving performance without replacing the entire unit. By retrofitting all the unit’s parts with better, more efficient, equipment, the production viability of the cooler is assured. The service revamp will remove any bottlenecks constraining production that were identified in the audit, improving efficiency. This, in turn, leads to savings on energy and costs, increases the MTBF and can reduce noise and vibration. Revamping prepares the way for meeting increased demand in the future and extends the lifecycle of the cooler.